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Material group 04 – Additive manufacturing / 3D printing

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  • Material group 04 – Additive manufacturing / 3D printing
  • We compare the various generative manufacturing processes such as stereolithography, laser sintering, poly-jet modelling, fused layer modelling and digital light processing with the appropriate materials. In the additive manufacturing of plastic parts, the materials polyamides (PA), polystyrenes (PS), thermoplastic elastomers (TPE) and polyaryletherketone (PAEK) are used depending on the desired material requirements.

    Material numberDesignationColourHardness [Shore]Temp - [°C]Temp + [°C]Temp short [°C]Main applicationDescriptionConformitiesDurabilityVolatilitySpecial characteristics
    4.001 ABS
    multicoloured
    76D-4095Functional construction parts, prototypes and design (fixture and equipment construction)Acrylonitrile-butadiene-styrene (amorphous thermoplastic)Concentrated and diluted acids, diluted organic acids Petrol, oils and fats (mineral, animal, vegetable)UV, aromatics, ketones, ethers, esters, chlorinated hydrocarbons, sulphurised hydrocarbons, concentrated acidsCost-effective, low moisture absorption, high stiffness, easy to bond, good thermoformability, good finishing (sanding, painting)
    4.002 ABS ESD
    black
    -4095Functional construction parts and prototypes (ESD applications, electronics and semiconductor construction, medicine)Acrylonitrile-butadiene-styrene (amorphous thermoplastic) with conductive additivesConcentrated and diluted acids, diluted organic acids Petrol, oils and fats (mineral, animal, vegetable)UV, aromatics, ketones, ethers, esters, chlorinated hydrocarbons, sulphurised hydrocarbons, concentrated acidselectrically conductive
    4.004 ASA
    beige
    -4090Functional construction parts and prototypes (outdoor applications, long-term testing, housings, brackets)Acrylicester-styrene-acrylonitrile (copolymer)very good chemical resistance, UV and weather resistantUV and weather resistant
    4.006 PETG
    multicoloured
    -4070Functional construction parts and prototypes (medical and food technology, fixture and equipment construction)Polyethylene terephthalate (co-polyester)EU 10/2011 and EU 2023/2006 with restrictionsgood chemical resistancelarge components
    4.008 PLA
    multicoloured
    83D-4050prototypes (design, toys, architecture)PolylactideCost-effective, made from 100% renewable raw materials, scratch-resistant, glossy
    4.009 PPS
    grey
    -40200Functional construction parts and prototypes as well as small series (electronics sector, special machine construction, device and equipment construction)Polyphenylene sulphidevery good chemical resistance to almost all solvents, many acids and alkalislow water absorption and creep tendency, high dielectric strength
    4.010 BDP
    multicoloured
    -40120Functional construction parts, prototypes and design (fixture and equipment construction)made from 100% renewable raw materials, biodegradable, large components, good stiffness, low warpage
    4.011 Nylon
    black
    transparent
    red
    74D-4080Functional construction parts and prototypes (fixture and equipment construction, mechanical applications)Polyamide 12 (semi-crystalline thermoplastic)good chemical resistance (alcohols, aldehydes, esters, glycols, petrol, mineral oils, weak alkalis, weak acids)high moisture absorptionAbrasion-resistant, high strength, can be combined with PVA support structure (soluble in water), can be combined with TPU, large components
    4.012 PC
    transparent
    82D-40100Functional construction parts and prototypes (jig and fixture construction, mechanical applications)Polycarbonatelong-term UV-immissiondimensionally stable, high strength, can be combined with PVA support structure (soluble in water), can be combined with TPU
    4.013 PP
    white
    -40105Functional construction parts and prototypesPolypropylenevery good chemical, temperature and electrical resistancelong-term UV and/or moisture immersionDurable with high robustness and fatigue resistance, low friction and smooth surfaces; good heat resistance (up to 105°C); semi-flexible; chemical resistant to numerous bases and acids, including industrial cleaning agents; high electrical resistance
    4.014 TPU 95
    black
    white
    95A-20100Functional construction parts and prototypes (fixture and equipment construction, seals, 2K parts)Thermoplastic polyurethaneUV, high moisture absorption, not resistant to hydrolysisElastic, can be combined with nylon and PC
    4.015 PEEK
    black
    nature
    -60260Functional construction parts and prototypes as well as small series (special machine construction, construction of devices and equipment)Polyetheretherketone (semi-crystalline thermoplastic)almost all organic and inorganic chemicals, resistant to hydrolysis up to 280°C, high-energy radiationconcentrated nitric acid, some halogens, hydrocarbons, UVhigh stiffness with good dimensional stability, very low creep behaviour, high continuous service temperature
    4.016 Resin Clear
    transparent
    -4080Functional prototypes, product development and designPhotopolymer (synthetic resin)UV-immissiontransparent components, polishable
    4.017 Resin white
    white
    -4080Functional prototypes, product development and designPhotopolymer (synthetic resin)UV-immissionPrototypes with high precision and very good surface
    4.018 Resin Grey
    dark grey
    -4080Functional prototypes, product development and designPhotopolymer (synthetic resin)UV-immissionPrototypes with high precision and very good surface
    4.019 Resin black
    black
    -4080Functional prototypes, product development and designPhotopolymer (synthetic resin)UV-immissionPrototypes with high precision and very good surface
    4.020 Resin Tough
    dark grey
    -4070Functional prototypes and components, small batchesPhotopolymer (synthetic resin)Long-term UV-immissionSimilar properties to ABS
    4.021 Resin High Temp
    orange
    -40260heat-resistant devices, moulds for prototypesPhotopolymer (synthetic resin)UV-immissionvery high heat resistance
    4.023 Resin Durable
    transparent
    -4050Functional construction parts and prototypes (fixture and equipment construction)functional prototypes and components, small seriesUV-immissionimpact resistant, abrasion resistant, low coefficient of friction, ductile
    4.026 CPE
    multicoloured
    72D-4070Functional construction parts and prototypes (special machine construction,fixture and equipment construction)Co-polyesterOutstanding chemical resistanceLong-term UV immissionOutstanding chemical resistance, robustness and dimensional stability
    4.027 CPE+
    black
    white
    transparent
    75D-40100Functional construction parts and prototypes (special machine construction, fixture and equipment construction)Co-polyesteroutstanding chemical resistanceLong-term UV immissionOutstanding chemical resistance, robustness and dimensional stability, higher temperature resistance and impact strength than CPE
    4.030 PLA tough
    multicoloured
    79D-4060Functional prototypes, toolmaking, production aidsPolylactideLong-term UV immissionMore reliable than ABS for larger prints, no delamination or deformation, compatible with support material
    4.031 Resin Grey Pro
    dark grey
    -4085functional prototypes and components, small seriesPhotopolymer (synthetic resin)UV-immissiongood elongation at break, components with high precision, very good surface finish
    4.032 Resin Rigid
    white
    -40165functional prototypes and components, small seriesPhotopolymer (synthetic resin)very good chemical resistanceChlorinated hydrocarbonsOffers the stiffness of glass or fibre reinforced thermoplastics, high stiffness and dimensional stability with good heat resistance, very good surface finish
    4.033 Ultem HU1010
    nature
    -40200Functional construction parts and prototypes as well as small series (food and medical sector)Polyetherimides (amorphous thermoplastic)FDA 21-CFR 177.1595, EU 10/2011 and 2019/1338 (except France), EC 2023/2006 (GMP), ISO 10993 or USP Class VI, food and drug packaging and medical device manufacturing, not suitable for use in products intended to remain in the human body for more than 29 days.good chemical resistanceHigh heat resistance and mechanical strength, flame retardancy, biocompatible and gamma-, EtO- or steam-sterilisable
    4.034 Ultem 1010
    nature
    -40200Functional construction parts and prototypes as well as small series (special machine construction, fixture and equipment construction)Polyetherimides (amorphous thermoplastic)UL94 V0 at 1.5 mm and 5VA at 3.0 mm.good chemical resistanceHigh heat resistance and mechanical strength, flame retardancy
    4.035 Ultem 9085
    nature
    -40170Functional construction parts and prototypes as well as small series (special machine construction, fixture and equipment construction)Polyetherimides (amorphous thermoplastic)Conforms to UL94 V0 at 1.5 and 3.0 mm and meets FAR 25.853 and OSU 55/55 with low toxicity, smoke and flame emission.resistant to many chemicalshigh temperature resistance, very good chemical resistance, high strength, flame retardancy, inherent flame resistance, long-term hydrolytic stability
    4.036 PA6 GF30
    black
    -40100Functional construction parts and prototypes as well as small series (special machine construction,fixture and equipment construction)Polyamide 6 (semi-crystalline thermoplastic), glass-fibre reinforcedresistant to many oils, fats and fuelsSliding applicationsGlass fibre reinforced polyamide, very high strength, good wear resistance, high static load over a long period at high temperatures, good machinability (turning, milling)
    4.037 PEEK CF30
    black
    -40260Functional construction parts and prototypes as well as small series (marine technology, electronics, special machine construction, fixture and equipment construction)Polyetheretherketone (semi-crystalline thermoplastic), carbon fibre reinforcedgood chemical resistance, resistant to high-energy radiation, resistant to hydrolysis and superheated steamPEEK material filled with 30 % carbon fibres, very high mechanical strength, very high stiffness, significantly better thermal conductivity, very good hydrolysis resistance in boiling water and superheated steam, improved service life of sliding applications
    4.038 PEKK-A
    nature
    -40150Functional construction parts and prototypes as well as small series (special machine construction, fixture and equipment construction)Polyetheretherketone (semi-crystalline thermoplastic)UL 94 V0very good chemical resistancehigh temperature resistance, very good chemical resistance, high strength, flame retardancy, long-term hydrolytic stability
    4.039 PA 12
    white
    -40110Functional construction parts and prototypes as well as small series (special machine construction, fixture and equipment construction)Polyamide 12 (semi-crystalline thermoplastic)good chemical resistance, resistant to many oils, fats and fuelshigh toughness, good wear resistance, good sliding and friction properties, low moisture absorption
    4.040 PA CF
    black
    -40120Functional construction parts and prototypes as well as small series (special machine construction,fixture and equipment construction)Polyamide 6 (semi-crystalline thermoplastic), carbon fibre reinforcedresistant to many oils, fats and fuelsCarbon fibre reinforced polyamide, high strength
    4.041 PC-S
    transparent
    79D-40140Functional construction parts and prototypes as well as small batch production (food industry,fixture and equipment construction, mechanical applications)PolycarbonateFDA 21-CFR 174.5, (EU) NO. 10/2011, EG 1935/2004, EG 2023/2006 (GMP)long-term UV-immissionFood-safe according to FDA, sterilisable, temperature resistant up to 140°C.
    4.042 PET CF
    black
    -40110Functional construction parts and prototypes as well as series production (special machine construction,fixture and equipment construction, formwork)Polyethylene terephthalate (co-polyester), carbon fibre reinforcedresistant to many oils, fats and fuels, good chemical resistancevery suitable for large components
    4.043 rPETG
    multicoloured
    -4075Functional construction parts and prototypes as well as small series (design elements, laminating moulds,fixture and equipment construction)recycled polyethylene terephthalate (co-polyester)good chemical resistancestrong acids and alkalis, esters, ketones and chlorinated hydrocarbonsVery well suited for large components, good sliding properties, high strength, high impact strength
    4.044 TPU 64D
    black
    64D-2080Functional construction parts and prototypes as well as series production (ship technology, electronics, special machine construction, fixture and equipment construction)Thermoplastic polyurethanehigh resistance to oils, fats, oxygen and ozonehigh wear and abrasion resistance, very good low-temperature flexibility, high impact strength, excellent damping properties
    4.045 PAHT CF15
    black
    -40150180Functional construction parts and prototypes as well as small series (marine technology, electronics, special machine construction, fixture and equipment construction)Polyamide 6 (semi-crystalline thermoplastic), carbon fibre reinforcedresistant to many oils, fats and fuels, good chemical resistancecarbon-fibre reinforced polyamide, high strength, temporary peak load up to 180°C, reduced moisture absorption
    4.046 PET
    multicoloured
    -4070Functional construction parts and prototypes as well as small series (design elements, laminating moulds, fixture and equipment construction)Polyethylene terephthalate (co-polyester)good chemical resistancestrong acids and alkalis, esters, ketones and chlorinated hydrocarbonsVery well suited for large components, good sliding properties, high strength, high impact strength
    4.047 PC/ABS FR
    black
    -4090Functional construction parts and prototypes (special machine and aircraft construction, housings for electronic components)Polycarbonate/ acrylonitrile-butadiene-styrene (amorphous thermoplastic)R26 HL 1-3 Sample thickness 1.5mm and 3mm; UL 94 V0 Sample thickness 1.5mm and 3mm; Glow wire test 725°C / Sample thickness 1.5mm, 960°C / Sample thickness 3mmFlame retardant, excellent mechanical properties, UV-stabilised